Rotary disc type compost turners stand out in compost fermentation processes due to their innovative design and technological advancements, offering seven core advantages:

1. Efficiency and Depth Advantages

• Deep Turning Capability: Achieves a turning depth of 1.5–3 meters, surpassing traditional equipment (0.3–1.5 meters). This ensures deep-layer materials are fully aerated for uniform fermentation.
• Wide Coverage: Single-unit coverage spans 8–15 meters in fermentation trenches, with daily processing capacity exceeding 500 tons (ideal for large-scale operations like cattle farms processing 800 tons/day).
• High-Speed Operation: Rotary discs operate at 200–400 RPM, integrating material crushing and turning into one step, boosting efficiency by 30–50% compared to traditional methods.

2. Energy Efficiency

• Optimized Transmission: Unique energy-saving drive design reduces energy consumption by 70% for equivalent workloads. Variable frequency control further lowers power use for high-viscosity materials.
• Soft-Start Technology: Minimizes startup shock loads, enhancing energy efficiency.

3. Uniform Turning and Quality

• Dead-Zone-Free Turning: Symmetrical disc design and adjustable trolley systems eliminate uneven fermentation or material clumping.
• Aeration and Mixing: Thorough air exposure ensures consistent temperature, moisture, and oxygen distribution, This shortens the fermentation cycle.
• Superior Crushing: Detachable blades adapt to diverse materials (e.g., manure, straw, sludge), achieving over 95% maturation.

4. Automation and Intelligence

• Full Automation: PLC, touchscreen, and remote control enable manual/auto operation, reducing labor.
• Smart Monitoring: Integrated sensors track temperature/humidity, guiding parameter adjustments for intelligent scheduling.
• Hydraulic Lift System: Automatically adjusts disc height for efficient return to start positions post-turning.

5. Adaptability and Flexibility

• Versatile Applications: Suitable for aerobic fermentation in solar chambers, trenches, or with mobile systems, supporting continuous or batch discharge.
• Modular Design: Quick-replacement components (e.g., discs, motors) minimize downtime.
• Scalable Capacity: Handles 100–800 tons/day, adaptable to large farms or mid/small-sized organic fertilizer plants.

6. Durability and Low Maintenance

• Robust Construction: Plasma-cut steel beams and high-strength welding resist deformation, extending service life.
• Cost-Effective Maintenance: Regular lubrication of bearings/chains, 1,000-hour gearbox oil changes, and 800-hour hydraulic system cleaning reduce long-term costs.
• Wear-Resistant Blades: Durable materials minimize replacements, lowering operational expenses.

7. Environmental Benefits

• Odor Reduction: Enhanced aeration reduces anaerobic byproducts (e.g., ammonia, H₂S). Combined with biofilters, odor levels drop by over 80%.
• Resource Recovery: Processes organic waste (manure, sludge, straw) into safe, reduced-volume fertilizer, aligning with circular economy goals.

Conclusion

Rotary disc type compost turners excel in efficiency, energy savings, uniformity, intelligence, durability, and eco-friendliness, making them ideal for large-scale, high-efficiency, and sustainable organic fertilizer production.