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Types of Extrusion Granulation Machines for Chemical Salts

Types of Extrusion Granulation Machines for Chemical Salts
In the field of chemical salt extrusion granulation, common types of machines include roller extrusion granulators, rotary extrusion granulators, screw extrusion granulators, and twin-screw extrusion granulators. Below is a detailed introduction to these machines:

1. Roller Extrusion Granulator
Working Principle:
It extrudes materials by using two relatively rotating rollers, forcing the material through the die holes on the rollers to form granules.
Characteristics:
Simple structure, easy operation, and low maintenance costs.
Suitable for large-scale production with high output.
Different granule sizes can be produced by replacing rollers with varying die hole sizes.
Applications:
Widely used in industries such as chemicals, fertilizers, and building materials, particularly for granulating chemical salts.
2. Rotary Extrusion Granulator
Working Principle:
It utilizes a rotating extrusion disc or extrusion rollers to compress materials, which are then formed into granules through a sieve.
Characteristics:
Low extrusion temperature rise and small die hole sizes, enabling high output.
Particularly suitable for granulating sticky materials, such as certain chemical salts.
Produces uniform granules with stable quality.
Applications:
Extensively applied in industries like chemicals, pharmaceuticals, and food, ideal for producing high-quality granules from chemical salts.
3. Screw Extrusion Granulator
Working Principle:
It pushes materials forward using a screw extruder and forms granules by extruding them through die holes.
Characteristics:
The extrusion screw can be cooled or heated to accommodate different material requirements.
The extrusion barrel features a split structure for easy cleaning and maintenance.
Equipped with a cutting knife to produce short granules of the desired length by adjusting relevant speeds.
Applications:
Suitable for granulating products in numerous industries, including rubber additives, food additives, plastic additives, catalysts, pesticides, dyes, pigments, daily chemicals, and pharmaceuticals, including certain chemical salts.
4. Twin-Screw Extrusion Granulator
Working Principle:
It employs two intermeshing screws rotating in the same or opposite directions inside a barrel, converting raw materials into uniform granular materials through shearing, mixing, and extrusion.
Characteristics:
Excellent mixing effect and high granule quality.
Granulation rate not less than 95%, with regular granule shapes.
Suitable for applications requiring high granule quality.

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